Ranger Cost Sheet
  This is is provided to show what parts went into EPT2 and to provide a posible source.  There are other sources, so you may wish to explore alternatives.  Originally this was a list of parts and suppliers I used.  Over time some sources have disappeared, so I have posted other sources.  No source in this list should be considered endorsed by me.  I have no connection to any supplier. Updated 7/27/09  
  Item Price
1 Custom Adapter Set (Adaptor Plate and Coupler) 720.00
     
2 Replacement Custom Coupler (failure of clutch plate spring) 350.00
     
3 Stewarts Installation of Replacement Custom Coupler (failure of clutch plate spring) 410.05
     
4 CURTIS-PMC #1231C-8601 Motor Controller...96-144 VDC, 500 Amps max...MOSFET technology, 1.5 & 15 kHz pulse-width modulated...19 lbs 1,400.00
     
5
Motor, WarP 9" by Netgain, ADC 9" replacement, 96 to 192 volts
1,909.39
 
 
               
6 Motor Mount, Universal 9", powder coated with base 181.30    
         
  Pot Box, Curtis PB-6 Style, 0-5 k/ohm 72.50    
         
78 ZIVAN #NG-3 Onboard Charger...specific to battery pack voltages from 132-300 V...2800 W...SB-50 connector included...specify either 120 or 240 VAC input and battery make/model/capacity...15 lbs 1,175.00    
         
8 CCA-5200 Vacuum Pump, Street Use, 12 V Electric, Kit, ware  390.85
     
9 CCA-5200 Vacuum Reservoir, Aluminum, Black Finish, with Check Valve/Hard 49.95
     
10 DC-DC Converter, Iota 30 amp, 130-190 VDC in, 12 VDC out Item #DC2460 199.98    
         
11 MAGNECRAFT #W389ACX-9...DPDT Relay, 20 Amps...120 VAC/60 Hz coil...Use for charging safety interlock...plastic case w/mounting ears...1 lb  16.00    
         
12 93-02 Ranger Dual Pillar Pod 35.56  
       
13 0-500 Amp Ammeter by Westach, 2" round, Use SH2516 shunt, includes light kit 64.84  
       
14 Deltec model MKB-500-50 Shunt, 500 Amp, 50 mv, for Ammeter item # IN2514 (Ammeter sold separately. Also used with the Link-10 meter (fomerly the E-Meter) 34.50  
       
15 Meter, Voltmeter 2", Round, 80-180 VDC 64.84    
       
16 PRESTOFLEX #2/0 GA Insulated Welding Cable...very flexible, black rubber...600 VDC max...for systems up to 800 Amps peak current...1 lb/ft......per foot 191.00  
       
17 Circuit Breaker, Heinemann #GJ1-B3-DU0250-01C, 160 VDC, 250 amps continuous, 1000 amps peak 234.28  
       
18 2- Switch Red Keyed Cut-off 500 Amp 37.90  
       
19 2- Fuses, 500 amp/250 VDC, L25S-500, Littlefuse-Safety Fuse 95.28  
       
  2- Contactor, Albright #SW-200, 250 amp carry, 360 amp momentary, 1500 amp interrupt, 12 volt coil 256.00  
20 11- PCHQ-12V-2A, 12V PowerCheq Equalizers 648.89  
       
21 12- UB-4D AGM Batteries 3,361.80
     
22 Steel Stock Lowes 68.32
     
23 Aluminum Stock Lowes 161.00
     
24 Copper Bar 48" x .187" x 1.5" 54.34
     
25 Transmission cross member welding 30.00
     
26 Front Battery Rack welding 150.00
27 SLT38 - VANCO - 3/8'' Black Split Loom Tubing, MCM Part #: 60-4401 15.29    
     
28 Air Conditioner compressor and Installation. And Aluminum table welding. 900.00
     
29 A/C Compressor Drive Pulley, Bore Dia 7/8 In, Outside Dia 3 In, 3L Belt Pitch Dia 2.55 In, 4L or A Belt Pitch Dia 2.85 In, Keyway, Die Cast 5.31
     
29 Choke Cable, Steel, Universal, 6 ft. Length, Each 6.95
     
30 Item #AC2810 Chrome 'Electric' Vehicle Emblem, 7" by 1.25" 6.00
     
31 50WM175 - NTE ELECTRONICS - 50 WATT WIREWOUND RESISTORS ALUMINUM CLAD, 750 OHMS, MCM Part #: 50WM175 Pre-charge resistor
6.39
     
32 SLT38 - VANCO - 3/8'' Black Split Loom Tubing 15.29
     
33 Rubber Horse Stall Mat, 4X6 41.99
     
34 10- MCM - DIODE 3A 400V 150NS DO-201AD, MCM Part #: FR304 7.00
     
35 6- CMA31-DC12V-A - MULTICOMP - 40A Automotive 12V Relay, MCM Part #: 26-533 6.24
     
36 12 VDC Automotive Relay SPDT 30/40A, I got mine at Auto Zone, Brake relay is gray in photos 1.69
     
37 Sears Accessory Battery 160.49
     
  Total 13,520.21  
     
     
     
  Meter Batman EV 24-144 Volt Systems 449.95
     
  1/8 x 1 x 4' Flat Aluminim 9.16
  1/8 x 3/4 x 4' Flat Aluminim 6.42
  1/8" x 1" x 3'  Aluminum flat 6.27
  2- 1/16" x 3/4" Aluminum angle 8.48
  1" x 8' square Aluminum tube 33.52
  1/16" x 1" Aluminum angle 5.73
  1/8" x 1" x 3'  Aluminum angle 9.73
  1/2" - 13 x 6' all thread 9.97
  1/8 x 1 x 4' Flat Aluminim 9.16
  1/8 x 1 x 8'  Aluminim 24.17
  3- 1/8" x 1" x 3'  Aluminum angle 29.19
  2- 1/16" x 3/4" x 6'Aluminum angle 9.22
    161.02
     
  3- 3- 1/8" x 1.5" x 6'  steel angle 52.38
  2- 3/16" x 1.25" x 3' flat steel 15.94
     
    68.32
  Carlon® 2" PVC 90° Belled End Elbow 2.58
  Carlon® 2" PVC 45° Belled End Elbow 1.98
  Carlon® 2" PVC 90° Belled End Elbow 2.58
  Carlon® 2" PVC 45° Belled End Elbow 1.98
  2" PVC Female Adapter 1.08
  2" sch40 coupling 0.92
  2" Standard PVC Coupling 0.97